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Optimizing Wet-on-Wet Coating Process with 2K Epoxy Resin Systems: Techniques & Formulations

Categories 2K Epoxy Resin and Curing Agents
Brand Name: WeiLi Resin®
Model Number: WL-AD203+WL-AC046
Certification: ISO9001
Place of Origin: China
MOQ: 5000kg
Price: Negotiable
Payment Terms: L/C,T/T
Supply Ability: 500t/month
Salt spray resistance: ≥ 500h
Pot-life at 35℃: >5H
Product Name: 2K Epoxy Combination Application in short-term wet-on-wet coating process
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Optimizing Wet-on-Wet Coating Process with 2K Epoxy Resin Systems: Techniques & Formulations

The "wet-on-wet" coating process involves applying a subsequent coat directly over the preceding layer before it has fully dried. This method is implemented to enhance production efficiency, reduce energy consumption, and strengthen inter-coat adhesion. Successful implementation requires coating compatibility, optimal application intervals, and controlled environmental conditions.

The two-component (2K) epoxy system combining WL-AD203 with curing agent WL-AC046 meets all wet-on-wet process requirements. This formulation exhibits:

lRapid drying characteristics

lSuperior application flowability

lExcellent thixotropic properties

lExtended effective open time

Notably, WL-AC046 curing agent features a comparatively low active hydrogen equivalent. This property significantly reduces the required curing agent dosage versus alternative systems, resulting in measurable cost savings while maintaining performance standards.

WL-AD203 waterborne 2K epoxy emulsion physical property

Item

Value

Appearance

milky white liquid

Non-Volatile content(%)

53±2

Viscosity(m Pa · s)

500 ~ 8000

Epoxy Value (Supply Form) (g/Eq)

1010±50

WL-AC046 Water based epoxy curing agent physical property

Item

Value

Testing Method

Appearance

Light yellow transparent liquid

Visual

Non-Volatile content(%)

60±2

GB/T 1725-2007

Viscosity(m Pa · s)

8000 ~ 18000

GB/T 21059-2007

Active hydrogen equivalent

200

----


WL-AC046

Other1

Other2

Active hydrogen equivalent (supply form g/Eq)

200

150

415

1kg WL-AD201 epoxy emulsion supporting curing agent dosage/g

151.0

116.5

322.3

The active hydrogen equivalent of WL-AC046 is relatively low, and the overall cost of primer can be reduced by 20% compared with other similar products.

Surface drying can be achieved in 7-15 minutes above 5℃ and is suitable for "wet-on-wet" process

Salt spray resistance ≥ 500h

Pot-life at 35℃ > 5h

Comparison of anti-sagging performance with the same formula framework and viscosity

With WL-AD201 epoxy emulsion

WL-AC046

Other 1

Other 2

Other 3

State when A.B is mixed

Slightly

thickened

No change

Slightly thickened

Viscosity reduction

Surface drying time (Laboratory 150um wire rod scraping tinplate 26℃/50-55%RH with wind)

10min

15min

15min

20min

Anti-sagging (Control the same construction viscosity)

175um

125um

150um

75um


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