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Horizontal Continuous Foaming Machine , Mattress Polyurethane PU Foam Machine

Categories Polyurethane Foam Machine
Brand Name: ZHMACH
Model Number: ZHF-2017
Certification: CE
Place of Origin: Guangdong, China (Mainland)
MOQ: one set
Price: inquiry
Payment Terms: Western Union, L/C, T/T
Supply Ability: two sets per month
Delivery Time: 45days after receive downpayment
Packaging Details: foam machine Automatic continously foam making machine nude packing together with some paper and plastic film and foam sheet some small spare parts in wooden box one standard machine need 1*20GP 2*40HQ
Invertor: Siemens/ Delta/Danfoss
machine pump: U.S VIKING PUMP/ JAPANESE
foam type: overflow box and spray head
RS pulling system: R.S.pulling system with the plastic film
Conveyer: For long sheet foam 50m conveyer
Foaming way: spray head and overflow box
Block cutter: Blade & Saw tooth knife Type
foaming height: 1.0-1.25m
control system: German siemens plc and invertor
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    • Product Details
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    Horizontal Continuous Foaming Machine , Mattress Polyurethane PU Foam Machine


    Horizontal Continuous Foaming Machine , Mattress Polyurethane PU Foam Machine


    ZHMACH Horizontal Continuously foam machine is the horizontal continous foaming machine line that can make the foam for mattress and sofa and flexible foam in low pressure. We use the siemens invertor/motor and U.S. viking pump and some good spare parts that good for make the flexible foam. The density we can make is from D8-D100 and we can add abt 50% of the lime powder during density above D23.


    Main technique parameters and equipments

    (1)The whole machine parts specifications:

    1, Foaming controlling Platform (standard) L3m×W2.52m×H0.7m
    2, Oven declining board (standard) L6.8m×W0.98m~2.3m
    3, Oven side links (standard) L18m×W2.3m×H1.2m
    4, Oven machine frame (standard) L18m ×W4m×H3m
    5, Oven inner conveyer line (standard) L18m×W2.3m×H0.83m
    6, Foam block cutter machine (standard) W2.3m×H1.30m(knife belt with cross type )
    7, Side film lift system one set


    Main technique specification:

    Oven Length18mInner Conveyer length18m
    Foaming Height1.0-1.25mSide Borar Adjustable Width0.98-2.3m
    Foaming Width1.0-2.25mConveyer Belt Speed0-8m/min
    Foaming Density8-100kg/m3Fall PlateSix section adjustable
    Total Power130KWTotal output100-300kg/min

    DimensionTotal length 35m×Total width 4m×Total Height 3m
    Foaming material Group13 groups, man-machine interface, both manual and automatically computer control
    Foaming width980mm~2250mm
    Foaming heightMax 1200mm
    Foaming density8Kg/m³~100kg/m³
    Foaming speed2000r/min~7000r/min
    Max total output300kg/min
    Material spraying way① The way of down sprayer head (upper, down, front, back can be adjusted) ② the way of trough overflow pipe.
    Controlling way of foaming

    ①PLC controlling, can continuously foaming two different formulas in one time
    ②All inverter controlling foaming and work in phase with the production line
    ③Oven declining board height and width can be adjusted by control box.
    ④Oven side links width can be adjusted by control box

    Mixing –head motor

    37kw

    Total power

    About 90kw


    Pneumatic, flow meter equipments types

    ModelPass CaliberUseQtyBrand
    K-301L/75DA cross valveG2″POP, PPG,CaCO3,Foam3Korea
    K-301L/63DA p cross valveG1″TDI foam1Korea
    K-301L/32DA cross valveG½″Other small material, Flame retardant, Anti-yellow9Korea
    DK800 glass flow meter20-200 L/hAIR1China
    FA10-15 glass flow meter40~400L/HH2O1


    China

    FA10-25F glass flow meter150~1500L/HMC1


    China

    FA10-25F glass flow meter600~6000L/HTDI1
    Transducer speed adjusted headΦ25*2000mmfoam1Qianghui


    Packaging & Shipping

    How is the packing of the machine?


    The entire machine will be nude packing. Some of the parts will be pack in wooden case. Others will be simple pack with paper or foam sheet with plastic film.


    How many container will be needed for the whole set of machine?


    For the standard YAFA-Automatic continous foam machine Total three containers is enough 2*40HQ+1*20GP. In order to save the place and the cost of delivery we will also put some parts that inside the raw material tank.

    We will try the best way to pack all the machine well and also save the freight cost.


    Our Services

    We will help to design the layout of the machine that put in your factory.


    We will send 2-4 experience engineers to install and testing the machines.


    We will teach your engineer how to operate the machine and how to maintain the machines.


    We will give you the machine operation manual and the best formulation for target products that you are going to make.


    We will help to buy the best raw material for making the foam if you needed.



    FAQ:


    Q: How many days for the install and testing of the machine?

    A: After all the machine in your factory we will send 1-2 engineer help to install the machine you must send someone to help about 30 days installation will finished. After that one electrician and one foaming engineer will come to connecting the cable and run the machine in 15days. Total 45days the machine can be running.

    Q: For the cost of the engineer how much I need to pay?

    A: You need to pay USD40 one day for one engineer and also need to pay for the visa fee turn-round ticket fee and food hotel.

    Q:What kind of raw material tools we need to prepare for the testing?

    A: We will send you a list for the tools that you need to prepare for testing and also can help to buy if you required.

    Q: After the machine testing if we need some engineer to stay in our factory can you help to find?

    A: Sure we can help to hire one experience engineer to work in your factory but you need to discuss the salary and all details with him.

    Q:During the foaming if we have some problems abt the foam and the machine how can we do ?

    A: You can just call our after sale manager explain for the situation or send some picture we will help to handle within 24hours.



    The main part of the machine





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