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Heavy Duty Cable Tray Manufacturing Machine 1.2-2.0mm Thickness Gear Driver

Categories Cable Tray Roll Forming Machine
Brand Name: BOSJ
Model Number: BOSJ-C
Certification: ISO,CE,SGS
Place of Origin: JIANGSU
MOQ: 1 set
Price: Negotiable
Payment Terms: L/C, T/T, Western Union, D/A, D/P
Supply Ability: 60 Sets Per Year
Delivery Time: 50-60 working days
Packaging Details: Suitable Size Container for Machine
Production Speed: 8-15m/min
Roller Material: Cr12
PLC System: MITSUBISHI,SIEMENS
Height: 50-150mm
Width: 50-600mm
Operation Workers: 1-2 people
Machine Type: Full Automatic
Normal Maintance: One week
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    • Product Details
    • Company Profile

    Heavy Duty Cable Tray Manufacturing Machine 1.2-2.0mm Thickness Gear Driver

    Automatic Galvanized Steel Cable Tray Cold Roll Forming Machine


    It mainly used in the cable system,this also need the cable tray channel support.


    1 Equipment capabilities

    It can according to the need to produce the steel width (60mm≤§≤860mm), many kinds of specification electric cable bridges and other structure product.

    Product speed by punching: 2.55m/min

    Continuous rollforming speed: 1015m/min

    Material thickness: 1~2mm

    Material require: Q235 cold roll steel

    Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.


    2 Machine Working Craft

    This unit consists of the decoiler, ML-900 flatting, punchig press, die, servo feeding, guider, main roll forming machine, hydraulic cutting, cut-to-length part, electrical control cabinet; etc.


    3 Each part major technical parameters


    3.1 Drive decoiler

    Material width:860mm

    Material weight:6000kg

    Material inner diameter:508mm

    Material outer diameter:1200mm

    Drive power: electromotor and speed reducer integration, 4KW frequency conversion electromotor

    Frame type: cantalever inner support, manual handle afterbody, pneumatic press cantalever.


    3.2 Straightening Device

    Working rolls: 11 rolls, up 4/down 5, the residual 2 rolls is clamp deliver rolls.

    Flatting bound: material thickness 12mm, material width 100--860mm

    Drive power: 5.5kw frequency conversion electromotor

    Speed reducer model: ZQ250

    flatting speed:3-10 m/min

    Parenthesis up and down a pair of fortified wheel


    3.3 Continual punching mould

    Amount: Each kind of width specification 1 set dies, total 6 sets

    Combination Punching Mould:1 set
    It finishes punching and cutting in one time.


    3.4 Servo feeding Device

    Servo electromotor power: 4.4kw

    Multistage type feeding, memory ten group of memory functions

    Man-machine contact surface numerical control system

    Uses Mitsubishi servometer


    3.5 Holds material (use in cushion section)

    The roller type, the both sides have the bearing support, 3 sets, use in holding the material and under the deposited material spacing.


    3.6 Guider

    A pair of horizontal roller and two pairs of vertical guide rolls, total 1 sets.


    3.7 Main roll forming machine

    Type: GY180(Extra wide)

    Rack structure:Dragon Gate type memorial arch frame

    forming frame: 22 sets

    Forming variety: bridge frame

    material max width:860mm

    material max thickness:≤2.0mm

    forming width: 75-600mm

    forming height: 50-100mm

    The diameter of the roller axis: 85mm

    Roll mould material: Gcr15,quenching treatment:HRC58-62°

    Drive type:30kw frequency conversion electromotor, ZQ500 Main speed reducer


    3.8 Electrical control System

    3.8.1 Main operation control cubicle

    Amount: 1 set

    Frequency conversion: 3sets(in main control cubicle, control decoiler, flatting and roll forming machine)

    PLC control: 1 set

    8 inch liquid crystal touchscreens

    All electrical element is the Mitsubishi original installation brand

    3.9.2 Assistant control cubicle

    Amount: 3 sets (follow decoiler, flatting, roll forming machine)

    Control style: manual handle


    5 Machine Parameter

    NO.ProjectUnitParameterRemark

    1
    MaterialTypeHigh strength steel
    Strength of material sheetMap≥350
    Thickness of material sheetmm1.2~2.0
    2Size of productionmm
    Reference the picture
    3Production speedm/minPunching speed 4m/min
    Forming speed 10m/min
    4Material of rollerGCr15 quenching treatment
    5Drive typeGear
    6PowerkwAbout 75
    7Electric control systemPLC variable frequency control
    8Dimensions(Length*width*height)m55X4X3.9



    6 Cable Tray Profile


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