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Hermetic Type Intermeshing Rotor rubber internal mixer with Cooling water

Categories Rubber Internal Mixer
Brand Name: FLAME
Model Number: GK-190E
Certification: ISO9001:2008、CE
Place of Origin: CHINA
Payment Terms: T/T
Packaging Details: Standard Export Packing
MOQ: one set
Price: USD368,000/set
Supply Ability: 5 sets/120 days
Delivery Time: 120 working days
mixer chamber: Cast Steel and Alloy Hardfacing Electrodes
rotors: Intermeshing Rotor
Output: 4500kg/h
motor: DC
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    • Product Details
    • Company Profile

    Hermetic Type Intermeshing Rotor rubber internal mixer with Cooling water

    1. Introduction of Product
    Hermetic Type Intermeshing Rotor GK-190E Internal Mixer For Rubber

    Name

    Banbury Mixer

    Cooling Way

    Cooling water

    Type

    Drop door and Internal

    Feature

    It is mainly used for rubber mixing.

    rotors

    Chrome Plated and Alloy Hardfacing Electrodes

    Material

    Cast Steel

    Connect Way

    cardan

    capacity

    4500 Kg/h

    Certificate

    ISO, CE



    2.Description:
    GK190E internal mixer with intermeshing rotor can be used for plasticizing, mixing and final mixing resin, rubber, plastic and other materials for hard rubber products, seals, moulds, PVC as well as material for various plastic products. It is especially suitable for mixing mixture of rubber and plastics, rubber compounds and short fiberfill, and for plasticizing, mixing and final mixing hot sensitive rubber components.

    3. Equipment list

    NO.

    SPECIFICATIONS

    01

    Drive Model

    To be confirmed

    02

    Rotor shape

    PES3

    03

    Total volume of mixing chamber (L)

    195

    04

    Fill factor

    0.65

    05

    Working volume (L)

    127

    06

    Rotor speed (r/min)

    5 - 50

    07

    Motor power (KW)

    1100 KW, 690VAC ,
    With inverter



    08

    Consumption of cooling water(m³/h)


    Mixer

    40 m³/h

    Gearbox

    10 m³/h

    Motor

    210 m³/h

    09

    Pressure of ram to rubber stock (MPa)

    0-0.55

    11

    Max. Production capacity
    (rubber gravity at 1.2 )

    3 t/h(at gravity of 1.2)

    12

    Power source

    380V, AC 50 Hz 3 Ph; 3x380V / PE 50 Hz

    13

    Overall dimensions (mm)

    5950×3400×6050

    14

    Total weight (not including motor and gearbox)

    26.5 Ton.





    4. Applications: Rubber mixer


    5. Main Technical Parameter:

    Intermeshing rotor

    Model

    XM-90E

    XM-135E

    XM-160E

    XM-190E

    XM-270E

    XM-320E

    Total volume(L)

    87

    139

    160

    195

    250

    320

    Filling factor

    0.65

    0.65

    0.65

    0.65

    0.65

    0.65

    Rotor speed(r/min)

    6-60

    6-60

    5-50

    6-60

    4-40

    6-60

    Max ram pressure(MPa)

    0.6

    0.6

    0.6

    0.6

    0.6

    0.6

    Main motor power(KW)

    520

    750

    750-800

    1250

    1250-1500

    1680

    Total Weight(kg)

    23,000

    31,500

    36,000

    45,000

    59,000

    70,000


    Tangential rotor

    Model

    XM-1.5

    XM-50

    XM-80

    XM-110E

    XM-160E

    XM-255E

    XM-270E

    XM-410E

    Total volume(L)

    1.5

    50

    80

    110

    160

    250

    270

    400

    Filling factor

    0.6-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    Rotor speed(r/min)

    0-80

    4-40

    4-40

    4-40

    4-40

    20

    4-40

    6-60

    Max ram pressure(MPa)

    0.3

    0.27

    0.37

    0.58

    05

    0.24

    0.52 or 0.6

    0.52 or 0.6

    Main motor power(KW)

    37

    90

    200

    250

    500

    1250

    1250

    1250×2

    Total Weight(kg)

    2,000

    16,000

    22,00

    29,000

    36,000

    55,000

    59,000

    78,000



    6. Competitive Advantage:
    Rotor seal system applies so called “Inner Pressure Mechanism Sealing”. Rotor seal consists of static wearing ring fixed on sidewall plate and dynastic wearing ring which can run together with rotor and do axial movement on it, as well as six groups of spring fixed in dynastic wearing ring. Static and dynastic wearing ring are split type, and on friction surface of wearing ring stack welded with a layer of hard anti-resistance alloy with thickness of 4 mm, hardness of HRC40. This rotor seal enjoys a reliable seal, and long service life and convenience maintenance.

    7. Service:

    1. Oversea installation guide.
    2. Oversea test running
    3. Oversea worker training
    4. Technical support
    5. supply of spare parts
    6. Technical operation support
    7. Formula and processing support

    8. Option
    Two rotors mixer the relative rotation, the material from the feed mouth clamp into the roll gap by rotor extruding and shearing, after through the roll gap above the top tied pien is divided into two parts, respectively along the chamber wall and the gap between the rotor before and after the return to roll gap above.In a week around the rotor flow, material is influenced by the shear and friction action, make rubber temperature rise sharply, lower viscosity, increased the wettability on the surface of the rubber in the compound, make good contact with rubber and compound surface.

    9. commercial terms
    1. Payment: 30% by T/T as advance payment, balance(70%) by T/T before shipment
    2. Lead Time: 60 days after receiving the advance payment
    3. Transportation: container, simple package ( PE film, salver)
    4.Warranty period: From the day of the use of the machine in the buyer’s factory:
    (1) The mechanical Parts: 12 months
    (2) The electrical Parts: 6 months
    5. Installations and Commissioning
    (1)Commissioning will have been made before shipment
    (2)Overseas Commissioning and charges
    one or two technicians will be sent to the buyer to guide the installation and commissioning of the equipment if the customer requests.
    Customers need topay the charge of our technicians.
    (1)Round-trip Airplane Ticket
    (2)Charges of transportation, accommodation and communication
    (3)The allowance for the technicians is USD 80 per day for one person.
    (4)An interpreter is needed.
    6. Spare parts:
    Spare parts for one year are needed for the customers, and we suggest that customers should buy the spare parts. (Fittings list will be provided.)
    7. English manual, Figuration drawing and footing drawings are provided.

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