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Industrial Orange And Apple Juice Production Line For Hot Filling

Categories Juice Production Line
Brand Name: Joylong
Model Number: 1000-10000L/H
Certification: ISO
Place of Origin: Shanghai,China
MOQ: 1set
Price: USD100000-500000.00/SET
Payment Terms: L/C, T/T, Western Union
Supply Ability: 10SET/MONTH
Delivery Time: 60days
Packaging Details: Export standard package
Material: fresh fruit
Package: aseptic big bag
Solution: turn key project
Warranty: one year
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    Industrial Orange And Apple Juice Production Line For Hot Filling

    Orange And Apple Juice Concentrate Production Line For Hot Filling


    Description


    1. Direct connection technology between air conveyor and in-feeding star wheel is applied to replace in-feeding screw and conveying chain to ease bottle changing process with only to change few parts.

    2. Newly-designed bottle-separating grippers are assembled to star wheel.
    Neck-hanging technology is applied in bottle transportation.

    3. Instead of traditional star wheel, we use neck-hanging gripper to make bottle-size-changing easily , without equipment height adjustment ,only few parts need to be adjusted Specially-designed rinser grippers which are made of stainless steel are firm and endurable, with no contact to screw part of the bottle to prevent second pollution.

    4. Splint of star wheel using twist descending way to simplify the process of bottle-size-changing. Only need to change arch board and star wheel ,within ten minutes.
    The machine applies to the production of tea, juice and functional drinks.

    quipment list of PET bottle hot filling juice beverage processing line
    Flow No.NameSizeBrief Specification
    Ahot water generating system
    A-1hot water tankV=2000LSUS304 stainless steel, PU insulation, cone cover, sealed manhole, digital show thermometer, air vent, overflow pipe, anti-eddy plate, adjustable legs, thickness of tank wall is 3mm, outer 2mm, glas tube level indicator
    A-2hot water pumpQ=5T/hSUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal
    A-3plate heaterQ=5T/hSUS304 stainless steel, use A3 supporter,cladding with stainless steel, use steam for heating, hot water,one stage,hasp type gasket sealed
    A-4temperature control systemQ=5T/hGermany Burkert steam regulating valves, UK Spirax Sarco steam reducing valve, Germany temperature sensor, pneumatic two position and three way valves are made in China
    Bsugar and glue melting and mixing system
    B-1high speed emulsification tankV=1000LSUS304,double layer with PU insulation, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs,breath valve, inside with graduation
    B-2high speed mixing tankV=1000LSUS304,double layer with PU insulation, quadrate shape,high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs,breath valve, inside with graduation
    B-3CIP return pumpQ=20T/hSUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
    B-4milk pumpQ=10T/HSUS304 stainless steel,pump lift 36M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
    B-5platform for mixing materialSUS304,stainless steel stairs and handrail, stainless steel checkered plate on surface, 3500*1000*1000mm
    B-6duplex filterQ=10T/HSUS304,tube type,100M
    B-7plate coolerQ=10T/HSUS304,A3 supporter,one stage, cool by tower water, hasp type gasket sealed
    Cjuice concentrate blending system
    C-1vertical type screw pumpQ=2T/hfood sanitary grade, manual adjustable
    C-2blending tankV=6000LSUS304 stainless steel,single layer,top off- center vertical agitator 36rpm,airtight manhole,conical head,CIP spraying ball,glass tube level indicator, breather valve,supporters with adjustable feet
    C-3milk pumpQ=10T/hSUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
    C-4CIP return pumpQ=20T/HSUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished
    C-5duplex filterQ=10T/HSUS304,tube type,100M
    Dpasteurizer,degassor and homogenizer system
    D-1~7tubular sterilizerQ=6T/hmilk enter at (25~30°C)- degass at (70°C)-homogeninze at(65°C)-sterilization at 137°C hold for 15S- discharge at (85-92°C),product return at 30-40°C, fully controlled by PLC, with frequency inverter, this machine used for hot filling
    D-2degassorQ=6T/hfully auto controled, include pressure transmitter and water ring type vacuum pump
    D-3homogenizerQ=6T/hworking pressure 25MPa,include frequency inverter, and liquid pressure control, starting box
    EPET hot filling system
    E-1equipments before PET hot fillingQ=6T/hinclude bottle blowing machine, air delivery duct,Vial distributing machine,capper,cap cleaning belt etc.
    E-2PET filling machineQ=6T/h12000P/H,hot filling
    E-3processing system after fillingQ=6T/hinclude turning over sterilization chain, spraying tunnel, labeling, blow drier, package etc.
    Fsemi-automatic CIP system
    F-1~7semi-automatic CIP system3×1500LGermany Burkert temperature auto control system, heating by tube,acid/alcali concentrate adding system,plastic buket 80L×2SUS304,semi-automatic,one line
    F-8CIP return pumpQ=10T/hSUS304,pump head 36M
    Ginstallation part
    G-1installationinclude stainless steel and carbon steel pipes and fittings,electric installation material etc

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